Suzuki LS650 Savage / Boulevard S40 Motorcycle Service Manual (1986-2019)

1. Okwu mmalite

This service manual provides detailed, step-by-step instructions for servicing and rebuilding the Suzuki LS650 Savage and Boulevard S40 motorcycles produced from 1986 to 2019. It includes comprehensive information, black and white photographs, and specifications to assist with various maintenance and repair procedures.

Image 1.1: Front cover of the service manual, displaying the title and motorcycle models covered.

2. Ozi Izugbe

This section covers essential preliminary information for using the manual and working on the motorcycle.

• Ntụtụ aka ngwa ngwa: Essential data and common procedures.
• Special Materials: Information on required lubricants, sealants, and other consumables.
• Ngwa Pụrụ Iche: Details on specialized tools necessary for specific tasks.
• Nkọwapụta: Comprehensive technical specifications for various components.
• Nkọwa Torque: Critical torque values for fasteners throughout the motorcycle.
• Nchọpụta nsogbu: General diagnostic procedures for common issues.
• VIN and Engine Number Location: Guidance on locating identification numbers.

3. Nlekọta oge

Regular maintenance is crucial for the longevity and performance of your Suzuki LS650 Savage / Boulevard S40. This section outlines routine service tasks.

• Ọrụ nzacha ikuku
• Automatic Decompression Cable Adjustment
• Brake Fluid Inspection and Replacement
• Nyocha breeki
• Ndozi eriri Clutch
• Compression Check
• Drive Belt Inspection
• Engine Idle Speed Adjustment
• Mgbanwe mmanụ na nzacha
• Chart mmezi oge
• Spark Plug Inspection and Replacement
• Steering and Suspension Inspection
• Throttle Free Play Adjustment
• Tire Inspection and Pressure Check
• Ndozi mkpochapụ Valve

4. External Components

This section details the removal, installation, and maintenance of various external parts of the motorcycle.

• Pkwụ Pegs
• Fender n'ihu
• Mmanụ ụgbọala tank
• Aka
• Headlight Housing
• Ngwa ngwa
• N'azụ fenda
• oche
• Ekpuchi akụkụ

5. Sistemụ mmanụ

Instructions for servicing the carburetor and related fuel system components.

• Mgbakọ Carburetor
• Mgbasa Carburetor
• Ntinye Carburetor
• Mwepụ Carburetor

6. Engine

Detailed procedures for engine repair, disassembly, and reassembly.

• Cam Chain Service
• Camshaft Installation
• Camshaft Removal
• Clutch Service
• Crankcase Bearings
• Crankcase Disassembly
• Crankcase Reassembly
• Crankshaft Service
• Cylinder Isi Cover
• Cylinder Head Installation
• Cylinder Head Removal
• Ntinye njin
• Mwepụ igwe
• Gearshift Mechanism
• Left Side Engine Components
• Oil Pump Service
• Piston and Cylinder Service
• Right Side Engine Components
• Rocker Arms
• Mgbakọ nnyefe
• Transmission Disassembly
• Transmission Shafts
• Valves Service

7. Final Drive

Maintenance and service procedures for the final drive system.

• Drive Belt Inspection and Replacement
• Front Pulley Service
• Rear Pulley Service

8. Exhaust System

Instructions for the removal and installation of the exhaust system.

• Ntinye mkpofu
• Mwepụ mkpofu

9. breeki

Service procedures for both front and rear braking systems.

breeki n'ihu

• Brake Caliper Service
• Front Brake Rotor Inspection and Replacement
• Master Cylinder Service

breeki azụ

• Brake Rod and Pedal Adjustment
• Drum Brake Service

10. Nkwusioru

Maintenance and repair of the motorcycle's suspension components.

Nkwusioru n'ihu

• Fork Disassembly
• Fork Installation
• Fork Reassembly
• Mwepụ ndụdụ

Nkwụsị azụ azụ

• Shock Absorbers Service
• Swing Arm Service

11. Nduzi

Procedures for steering system maintenance and repair.

• Steering Bearing Replacement
• Nwụnye steering
• Steering Removal

12. Ụkwụ

Service and inspection of the motorcycle's wheels and related components.

• Nnọchi na-ebu
• Front Wheel Service
• Rear Wheel Service
• Wheel and Axle Inspection

13. Sistemụ eletriki

Detailed information on the electrical components and wiring.

• Nlekọta batrị
• Charging System Diagnostics
• Fuse Locations and Replacement
• Headlight Service
• Sistemụ mgbanye
• Starter Motor Service
• Sistemụ mmalite
• Switches (Handlebar, Ignition, etc.)
• Tail and Brake Light Service
• Turn Signals Service
• Eserese waya

14. Ịchọpụta nsogbu nkịtị

This section addresses frequently reported problems with the Suzuki LS650 Savage / Boulevard S40, providing guidance for diagnosis.

• Nsogbu Carburetor: Problems related to fuel delivery and engine performance.
• Sistemụ eletriki: Diagnostics for electrical malfunctions.
• Rust and Corrosion: Prevention and treatment of rust.
• Starter Clutch Noise: Identifying and addressing unusual noises from the starter.
• Ntupu mmanụ: Locating and repairing oil leaks.
• Mmaji: Diagnosing sources of excessive vibration.
• Rear Shock Absorbers: Issues related to rear suspension performance.

Regular maintenance and prompt attention to any emerging issues are key to a positive ownership experience for your Suzuki LS650 Savage / Boulevard S40.

Image 14.1: Back cover of the service manual, including ISBN and barcode information.

15. Nkọwapụta

Key technical specifications for the Suzuki LS650 Savage / Boulevard S40 service manual.

16. Akwụkwọ ikike na nkwado

Information regarding warranty and support for this service manual is not explicitly provided. For inquiries regarding the content or specific procedures, please refer to the publisher, Cyclepedia Press LLC, or consult an authorized Suzuki service center.